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* Remodeling and maintenance of the equipment |
Do you have good planning that you want to use existing equipment by best condition ?
Our company offers to total-solution according to the customer's demand from the machine design and manufacturing results of many years.
* The equipment of the other companies other than our delivery machines are also received.
There are a lot of customers whose want to new equipment for the purpose of production capacity-up and due to superannuation of equipment.
However, Shinetec are often heard the demand that makes the best use as present equipment as possible by doing remodeling/maintenance because it takes a lot of cost and times for newly equipment.
For instance
* want to production speed
* want to substitute parts and unit newly as superannuation measures
* want to increased and remodeled the unit
* want to improve the trouble part
* want to the overall checking
* want to collect the rejection heat of existing deodorization
equipment
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Shinetec has a lot of results of such above remodeling and maintenance work.
What a lot of remodeling/maintenance works do you have ?
[ Remodeling ]
Change of dryer's nozzle and heater
Change to inverter related dryer's hotair/exhaust fan unit
For increase the speed related to main drive, drivings and motors
Change and addition of coating device and coating method systems
Change of incidental device for unwinder/winder/transportation
Change of control instruments and controlling method
Making of centralize control of production operating situation
System remodeling of heat recovery system of deodorization
equipment |
[ Meintenance ]
Temperature balance measurement on sheet (material) in dryer.
Hot air wind amount measurement and adjustment.
Accuracy rolls swing measurement in coating unit.
Machine synthesis maintenance.
Accuracy roll design, manufacture, repair and adjustment.
Main drive, driving related inspection, manufacture and adjustment.
Design, manufacture, repair and adjustment for each kinds of parts.
Inspection, repair, and burner adjustment for deodorization equipment |
We introduces our results
[ Results ]
* Existing equipment was reviewed from a basic design, and
after it diagnosed and improved, the best production operation was executed.
* The production speed was doubled.
* The best rotational speed for the production condition by Inverter system was
able to control.
* Existing equipment transferred to other place, and production operating after
it could performed without troubles.
* The stop equipment ( Equipment not used for a long time) was restored &
improved, and production operation was done smoothly. |
We introduces the embodiment
[Embodiment]
A. New unwinding equipment
B. Increasing of coating unit
C. Unification of production management and establishment of basis operation
D. Improvement of safety |
[ Details of embodiment A ]
[ Single shaft fixed type ]
If the machine is not stopped, the following new material can not be installed at unwinder unit. The loss of material is generated.
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[ Twin turret type ]
Both the splice press unit and accumulator are used, and so it is possible to change the material in a continuous operating.
There is no problem when jointed part of material pass over the coating unit, because the special passing mechanism is attached.
When a defective material is detected, it is possible to change a new at once.
Moreover, in case of tripul turret unwinder, lead material(cheap base material) can be installed, and then material guiding is done in a continuous driving even machine not stopped.
The loss of the material decreases !!
Control of labor cost by work are decreased !!
The small lot production is also possible !!
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[ Details of embodiment B ]
Knife roll coater/ Roll coater Knife roll & die/ Roll coater & die
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A new coating with high accuracy can not done.
Mixing of dust by open-coater.
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It can be coating till present so far, and can be select to new coating system.
No useless resin at the coating when you use die system because to prepare necessary amount of coating resin for prior.
A highly accuracy thin coating is possible by the combination of precise die coater and precise pump.
The resin doesn't touch air because from the tank to die is the sealed structure and neither mixing dust nor occur the resin condition.
The intermitten coating and both side off-set coating are possible.
Improvement of product quality !!
Mixing the foreign matter decrease !!
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It is likely to be able to combine also with the gravure roll.
[ Details of embodiment C ]
* Watching recorder and monitor
* Display of abnormal
* Consumption displays of parts by operating time
* Display of production
* Registration of setting pattern, centralized control, remote control
Unification of production management
Establishment of basic operation |
[ Details of embodiment D ]
Safety cover for prevention of hands placed & crowds.
(When maintenance it, it is possible to open.)
Attached switch on the safety cover.
(Synchronization motor's interlocking, while synchronizing, emergency stopping, while stopping, it is not possible to drive)
Sensor for prevention of catch in roll
(When the hand is put in the sheet (material) passing part, the machine stop urgently.)
The rotation part can be looked.
(Change from a metallic cover to transparent cover Installation of peephol)
Improvement of safety
We individually examines and propose it to all demand
First of all, please consult to Shinetec Inc.
We will propose along the customer's demanding. |
* - Contact information - |
Please use the homepage inquiry form or inquire of the following with telephone & telefax.
Sales Dept. Sales Section
Tel : +81-77-583-8621
fax : +81-77-583-8626 |
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